2X4 back-lit panel light automatic on-line screw locking machine with high capacity

Machine Description

The ‌2X4 Back-Lit Panel Light Automatic On-Line Screw Locking Machine‌ represents a breakthrough in industrial automation, specifically designed to enhance the efficiency and precision of assembling back-lit panel lights. This advanced system integrates ‌on-line screw locking technology‌, enabling seamless integration into high-speed production lines while ensuring superior quality and operational reliability.

The core advantage of the ‌on-line screw locking‌ mechanism lies in its ability to perform real-time screw fastening during continuous production workflows. Unlike traditional methods that require manual intervention or offline processing, this machine automates screw insertion, alignment, and tightening in a single synchronized operation. Equipped with high-precision torque control systems, it guarantees consistent screw depth and tightening force, eliminating human error and reducing the risk of product defects such as loose screws or over-tightening. This ensures uniform structural integrity and longevity of the back-lit panels, critical for applications in commercial lighting, signage, and architectural displays.

Additionally, the machine’s ‌on-line capability‌ minimizes production downtime. It operates in tandem with conveyor systems, maintaining uninterrupted workflow speeds, significantly boosting throughput. The integration of smart sensors and real-time feedback mechanisms allows instant detection of misaligned screws or feeding errors, triggering automatic corrections without halting the line. This feature not only enhances productivity but also reduces material waste and labor costs.

Furthermore, the system’s modular design supports compatibility with various panel sizes and screw specifications, offering flexibility for diverse manufacturing needs. By combining speed, precision, and adaptability, the 2X4 Back-Lit Panel Light Automatic On-Line Screw Locking Machine sets a new standard in industrial automation, empowering manufacturers to achieve higher output quality and scalability in competitive markets.

Machine Features

• Automatic feeding screw, automatic locking, avoid second pollution of hand touch on screw
• Screw loosing, miss locking sensor available to guarantee screw locking accuracy and efficiency
• Screw locking speed 1.5-2.0s/screw, locking speed is stable. Machine can keep long time working
• With high capability, easy to change program for different product
• Equipped with four Z-axis, four screw feeding device to get higher screw locking speed

Technical Parameters

Machine Details

Zhongshan GDS Automation Equipment Co., Ltd. is a leading manufacturer specializing in the research, production, and sales of high-precision automated glue dispensing and potting equipment. Established in Zhongshan Xiaolan, Guangdong Province—adjacent to the renowned "Light Capital" Guzhen. GDS has positioned itself as a key player in China's fluid control and automation industry.

Key Features and Strengths:

1. Technical Expertise:
   GDS boasts a team of experienced engineers with over a decade of expertise in fluid control technology, developing cutting-edge solutions, which ensure precise control over glue volume, speed, and flow. Its proprietary equipment includes multi-axis dispensing robots, automated AB glue potting machine, automatic screw locking machine, customized assembly line etc significantly enhancing production efficiency.

2. Advanced Manufacturing Capabilities:
   Equipped with state-of-the-art machinery (e.g., laser cutting machines, CNC milling tools), GDS ensures high precision and durability in its products. The company emphasizes customization, offering tailored solutions like multi-head dispensing systems and rotary workstations to meet diverse industrial needs, such as 2x2 LED panel light assembly line and waterproof driver automatic AB Glue potting line

3. Market Leadership:
   GDS dominates the LED lighting automation sector, providing specialized equipment like full-automatic panel light assembly lines, T8 glass tube dispensers, and waterproof driver potting lines. Its products are also widely adopted in automotive electronics, home appliances, and renewable energy industries. Notably, the company has expanded its global footprint, with significant exports to markets like India, Turkey, Rusia, Mexico etc.

4. Quality and Certification:
   Recognized as a "National High-Tech Enterprise" and listed in the "Zhongshan Mother Machine Bank," GDS adheres to stringent quality standards. Its equipment is designed to address industry challenges such as low production efficiency and high labor costs, aligning with trends toward miniaturization and cost-effective manufacturing

5. Customer-Centric Services:
   GDS prioritizes customer satisfaction through comprehensive pre-sale consultations, on-site installation, operator training, and 24/7 after-sales support. This commitment has solidified its reputation for reliability and innovation in automation solutions