on-line screw locking machine with four screw locking heads for 2X2 back-lit panel

Machine Description

The on-line screw locking machine, equipped with four synchronized screw locking heads, represents a cutting-edge automation solution tailored for high-efficiency assembly of 2x2 back-lit panels. Designed for integration into continuous production lines, this system streamlines the fastening process while ensuring precision, consistency, and scalability in manufacturing environments.

Key Advantages:

Enhanced Productivity: The four-head configuration enables simultaneous screw locking on multiple points of the panel, drastically reducing cycle times. Compared to single-head machines, this setup achieves up to a 4x improvement in throughput, making it ideal for high-volume production of back-lit panels used in signage, displays, or automotive interiors.

Precision and Consistency: Integrated torque control systems ensure uniform screw tightening across all four heads, eliminating human error. This is critical for back-lit panels, where uneven screw tension can lead to light leakage, warping, or electrical connectivity issues. Programmable parameters allow customization for varying screw types and panel materials.

Seamless Line Integration: As an on-line system, it synchronizes with upstream/downstream processes (e.g., panel feeding, quality inspection) via conveyor belts or robotic interfaces. This minimizes manual handling and reduces bottlenecks, supporting just-in-time manufacturing workflows.

Adaptability and Quality Assurance: Advanced sensors verify screw placement accuracy in real time, automatically rejecting defective panels. The machine’s modular design accommodates rapid retooling for different panel sizes or screw specifications, future-proofing production lines.

Labor and Cost Efficiency: By automating repetitive tasks, the system reduces reliance on manual labor while maintaining 24/7 operational readiness. Lower defect rates translate to reduced material waste and rework costs, improving overall ROI.

this on-line screw locking machine addresses critical challenges in back-lit panel assembly—speed, precision, and integration—making it indispensable for industries prioritizing quality, scalability, and lean manufacturing. Its multi-head architecture and smart automation features position it as a transformative solution for modern smart factory ecosystems.

Machine Features

• Automatic feeding screw, automatic locking, avoid second pollution of hand touch on screw
• Screw loosing, miss locking sensor available to guarantee screw locking accuracy and efficiency
• Screw locking speed 1.5-2.0s/screw, locking speed is stable. Machine can keep long time working
• With high capability, easy to change program for different product
• Equipped with four Z-axis, four screw feeding device to get higher screw locking speed

Technical Parameters

Machine Details

Zhongshan GDS Automation Equipment Co., Ltd. is a leading manufacturer specializing in the research, production, and sales of high-precision automated glue dispensing and potting equipment. Established in Zhongshan Xiaolan, Guangdong Province—adjacent to the renowned "Light Capital" Guzhen. GDS has positioned itself as a key player in China's fluid control and automation industry.

Key Features and Strengths:

1. Technical Expertise:
   GDS boasts a team of experienced engineers with over a decade of expertise in fluid control technology, developing cutting-edge solutions, which ensure precise control over glue volume, speed, and flow. Its proprietary equipment includes multi-axis dispensing robots, automated AB glue potting machine, automatic screw locking machine, customized assembly line etc significantly enhancing production efficiency.

2. Advanced Manufacturing Capabilities:
   Equipped with state-of-the-art machinery (e.g., laser cutting machines, CNC milling tools), GDS ensures high precision and durability in its products. The company emphasizes customization, offering tailored solutions like multi-head dispensing systems and rotary workstations to meet diverse industrial needs, such as 2x2 LED panel light assembly line and waterproof driver automatic AB Glue potting line

3. Market Leadership:
   GDS dominates the LED lighting automation sector, providing specialized equipment like full-automatic panel light assembly lines, T8 glass tube dispensers, and waterproof driver potting lines. Its products are also widely adopted in automotive electronics, home appliances, and renewable energy industries. Notably, the company has expanded its global footprint, with significant exports to markets like India, Turkey, Rusia, Mexico etc.

4. Quality and Certification:
   Recognized as a "National High-Tech Enterprise" and listed in the "Zhongshan Mother Machine Bank," GDS adheres to stringent quality standards. Its equipment is designed to address industry challenges such as low production efficiency and high labor costs, aligning with trends toward miniaturization and cost-effective manufacturing

5. Customer-Centric Services:
   GDS prioritizes customer satisfaction through comprehensive pre-sale consultations, on-site installation, operator training, and 24/7 after-sales support. This commitment has solidified its reputation for reliability and innovation in automation solutions