inductor coil glue coating by automatic AB glue potting machine

Machine Description

• Automating the glue coating process for inductor coils with an AB glue potting machine ensures superior performance, durability, and efficiency in electronic manufacturing. Here’s why this technology stands out:

  1. ‌Precision Encapsulation for Optimal Protection‌

     • ‌Uniform Coverage:‌ Programmable dispensing ensures consistent glue application across complex coil geometries, eliminating gaps or uneven coating that compromise insulation.
     • ‌Bubble-Free Bonding:‌ Integrated vacuum degassing removes air pockets during mixing, critical for void-free encapsulation to prevent moisture ingress and electrical failures.

  2. ‌Enhanced Electrical & Mechanical Performance‌

     • ‌Stable Dielectric Properties:‌ Precise 1:1 (or custom) resin-hardener mixing guarantees ideal curing, maintaining insulation resistance and thermal conductivity.

  3. ‌High-Speed Automation for Mass Production‌

     • ‌Rapid Cycle Times:‌ Multi-axis robotic dispensing fills multiple coils simultaneously, boosting throughput by 60% compared to manual methods.
     • ‌Repeatable Accuracy:‌ Digital controls ensure ±0.5% dosing accuracy, critical for maintaining impedance stability in precision inductors.

  4. ‌Material & Cost Efficiency‌

     • ‌Waste Reduction:‌ Closed-loop pressure control minimizes glue overflow, cutting material waste by 25–30%.
     • ‌Labor Savings:‌ Fully automated operation reduces human error and labor costs, ideal for 24/7 high-volume production.

  5. ‌Versatility for Diverse Applications‌

     • ‌Quick Tooling Changeover:‌ Modular fixtures adapt to different coil sizes and shapes, streamlining transitions between product batches.
     
     

  ‌Key Benefits for Inductor Manufacturers:‌

  • ‌Zero Defects:‌ Achieve 99% coating consistency, reducing rework and field returns.
  • ‌Long-Term Reliability:‌ Protect coils from humidity, thermal cycling (-40°C to 200°C), and chemical exposure.
  • ‌Scalability:‌ Seamlessly integrate with existing assembly lines for Industry 4.0-ready production.

  ‌Upgrade Your Inductor Manufacturing Today‌
  Maximize performance and profitability with automated AB glue potting—precision, speed, and reliability engineered for critical electronics.

Machine Features

• Metering, proportion, mixing, Dispensing are realized via automatic operation;
• Two 304 stainless steel container to store A glue and B glue separately to make sure glue will not solidify in long term reservation;

• 3 axis mechanical hands employ high precision linear movement module to ensure accurate movement and high repeat accuracy;

• Touch screen operation plus handhold teaching programming case, easy to learn and operate;

• According to the feature of products and production capacity requirement, fixture and glue delivery head can be customized.

Technical Parameters

Machine Details