mirror light frame bonding done by automatic 3 axis glue dispensing robot

Machine Description

The integration of automatic 3-axis glue dispensing robots in mirror light frame bonding represents a significant advancement in precision manufacturing. These robotic systems enable high-accuracy adhesive application for assembling delicate optical components, ensuring consistent bonding strength and alignment tolerance. Equipped with programmable motion control, the 3-axis configuration (X, Y, Z) allows complex path planning to accommodate various frame geometries while maintaining uniform glue dispersion across curved or angular surfaces.

The process typically employs silicone adhesive with optimized refractive indices to minimize light scattering at bonded interfaces.

Modern implementations often combine the dispensing robot with automated workholding fixtures and in-line curing stations, achieving production speeds exceeding 120 frames per hour with ≤0.1% defect rates (case by case)

This technology addresses traditional challenges in manual bonding operations, particularly in eliminating human-induced variability and achieving repeatable results under cleanroom manufacturing conditions. Recent developments incorporate machine learning algorithms to predict adhesive flow patterns and automatically compensate for material shrinkage during curing‌

Machine Features

• Floor stand design with wide working range(1200*800MM), suitable for big size work-piece;
• Equipped hand programming controller, easy to learn and operate;
• The instructions can be copied and arrayed;
• Equipped industrial PLC controller, for different glue with different settings ensure the best performance;
• Glue flow is stable without leakage and drawing.

Technical Parameters

Glue applicable

300ml package silicone or 2600ml package silicone

Machine Details

Zhongshan GDS Automation Equipment Co., Ltd. is a leading manufacturer specializing in the research, production, and sales of high-precision automated glue dispensing and potting equipment. Established in Zhongshan Xiaolan, Guangdong Province—adjacent to the renowned "Light Capital" Guzhen. GDS has positioned itself as a key player in China's fluid control and automation industry.

Key Features and Strengths:

1. Technical Expertise:
   GDS boasts a team of experienced engineers with over a decade of expertise in fluid control technology, developing cutting-edge solutions, which ensure precise control over glue volume, speed, and flow. Its proprietary equipment includes multi-axis dispensing robots, automated AB glue potting machine, automatic screw locking machine, customized assembly line etc significantly enhancing production efficiency.

2. Advanced Manufacturing Capabilities:
   Equipped with state-of-the-art machinery (e.g., laser cutting machines, CNC milling tools), GDS ensures high precision and durability in its products. The company emphasizes customization, offering tailored solutions like multi-head dispensing systems and rotary workstations to meet diverse industrial needs, such as 2x2 LED panel light assembly line and waterproof driver automatic AB Glue potting line

3. Market Leadership:
   GDS dominates the LED lighting automation sector, providing specialized equipment like full-automatic panel light assembly lines, T8 glass tube dispensers, and waterproof driver potting lines. Its products are also widely adopted in automotive electronics, home appliances, and renewable energy industries. Notably, the company has expanded its global footprint, with significant exports to markets like India, Turkey, Rusia, Mexico etc.

4. Quality and Certification:
   Recognized as a "National High-Tech Enterprise" and listed in the "Zhongshan Mother Machine Bank," GDS adheres to stringent quality standards. Its equipment is designed to address industry challenges such as low production efficiency and high labor costs, aligning with trends toward miniaturization and cost-effective manufacturing

5. Customer-Centric Services:
   GDS prioritizes customer satisfaction through comprehensive pre-sale consultations, on-site installation, operator training, and 24/7 after-sales support. This commitment has solidified its reputation for reliability and innovation in automation solutions