Automated Robotic System for Precision Adhesive Dispensing in Electric Kettle Base Assembly

Machine Description

The Automated Robotic System for Precision Adhesive Dispensing in Electric Kettle Base Assembly represents a cutting-edge solution for modern manufacturing processes, specifically designed to address the challenges of consistent and accurate adhesive application in small appliance production. This advanced system integrates high-precision robotic arms with intelligent vision systems and programmable dispensing units to achieve unparalleled accuracy in adhesive deposition. The robotic system is equipped with multi-axis motion control capabilities, allowing it to navigate complex geometries and apply adhesives with micron-level precision along predetermined paths.

A key feature of this system is its adaptive dispensing technology, which automatically adjusts adhesive flow rates and nozzle pressure. This ensures optimal bonding strength while minimizing material waste. The system's programmable logic controller (PLC) enables seamless integration with existing production lines, supporting various adhesive types, including silicone-based, epoxy, and polyurethane formulations.

The implementation of this automated solution significantly enhances production efficiency, reducing assembly time by up to 40% compared to manual processes. It also improves product consistency, with adhesive application accuracy maintained within ±0.1mm tolerance. The enclosed workspace incorporates fume extraction systems, ensuring a safe working environment compliant with industrial safety standards.

This robotic system is particularly valuable for electric kettle manufacturers seeking to improve production scalability while maintaining high-quality standards. Its modular design allows for easy reconfiguration to accommodate different product models, making it a versatile investment for modern manufacturing facilities. By automating the adhesive dispensing process, manufacturers can achieve higher throughput, reduced operational costs, and improved product reliability in their electric kettle assembly lines.

Machine Features

• industrial PLC controller, for different glue with different settings to ensure the best performance;
• replace manual silicone application
• floor-stand design with wide working range(600*600MM), fit for small size work-piece;
• glue flow control is stable without leakage and drawing.
• get better water-proof and bonding performance
• equipped with small hand programming controller
• make the gluing process easy to accelerate
• can fit for different brand silicone in 300ml package or 2600ml package

Technical Parameters

Glue applicable
300ml package silicone or 2600ml package silicone

Machine Details

Zhongshan GDS Automation Equipment Co., Ltd. is a leading manufacturer specializing in the research, production, and sales of high-precision automated glue dispensing and potting equipment. Established in Zhongshan Xiaolan, Guangdong Province—adjacent to the renowned "Light Capital" Guzhen. GDS has positioned itself as a key player in China's fluid control and automation industry.

Key Features and Strengths:

1. Technical Expertise:
   GDS boasts a team of experienced engineers with over a decade of expertise in fluid control technology, developing cutting-edge solutions, which ensure precise control over glue volume, speed, and flow. Its proprietary equipment includes multi-axis dispensing robots, automated AB glue potting machine, automatic screw locking machine, customized assembly line etc significantly enhancing production efficiency.

2. Advanced Manufacturing Capabilities:
   Equipped with state-of-the-art machinery (e.g., laser cutting machines, CNC milling tools), GDS ensures high precision and durability in its products. The company emphasizes customization, offering tailored solutions like multi-head dispensing systems and rotary workstations to meet diverse industrial needs, such as 2x2 LED panel light assembly line and waterproof driver automatic AB Glue potting line

3. Market Leadership:
   GDS dominates the LED lighting automation sector, providing specialized equipment like full-automatic panel light assembly lines, T8 glass tube dispensers, and waterproof driver potting lines. Its products are also widely adopted in automotive electronics, home appliances, and renewable energy industries. Notably, the company has expanded its global footprint, with significant exports to markets like India, Turkey, Rusia, Mexico etc.

4. Quality and Certification:
   Recognized as a "National High-Tech Enterprise" and listed in the "Zhongshan Mother Machine Bank," GDS adheres to stringent quality standards. Its equipment is designed to address industry challenges such as low production efficiency and high labor costs, aligning with trends toward miniaturization and cost-effective manufacturing

5. Customer-Centric Services:
   GDS prioritizes customer satisfaction through comprehensive pre-sale consultations, on-site installation, operator training, and 24/7 after-sales support. This commitment has solidified its reputation for reliability and innovation in automation solutions