automatic glue dispensing robot helps LED flood light assembly for glass cover bonding

Machine Description

This 3-axis glue dispensing robot is a versatile solution suitable for various industries, with a specific focus on LED floodlight housing and glass cover assembly. The operator places the workpiece on the moving platform using a custom-designed fixture, and the platform, along with the gluing nozzle, follows a pre-programmed path to dispense glue accurately using compressed air-driven technology.

Engineered to transform LED floodlight manufacturing, this state-of-the-art multi-function glue dispensing robot combines precision automation and intelligent control to deliver flawless adhesive application in assembly processes. Featuring adaptive dispensing systems, it ensures consistent, high-speed silicone adhesive application for critical components such as LED modules, lenses, and housing seals. The robot’s programmable motion paths prevent glue overflow or underfill defects while adapting to diverse product geometries. Its modular design allows for quick reconfiguration, making it ideal for mixed-production lines and enhancing flexibility for both batch and custom orders.

Enhanced with self-designed glue flow control valve, the system ensures optimal bonding strength and waterproofing performance. By automating complex dispensing tasks, the robot reduces material waste by up to 30%, boosts throughput by 50%, and ensures compliance with industrial durability standards for outdoor and high-intensity LED lighting applications.

Machine Features

• equipped industrial PLC controller, for different glue with different settings ensure the best performance
• glue flow is stable without leakage and drawing realised by self-designed glue dispensing valve
• can fit for different brand silicone in 300ml package or 2600ml package
• fast and accurate silicone application
• get higher assembly efficiency for different size induction LED flood light
• get better bonding performance to guaranty longer worklife
• for small size panel, the operator can put more on the platform to let the dispensing head work in cycle
• equipped hand programming controller, easy to master the working logic
• the instructions can be copied and arrayed to get quick programming
• easy to operate and maintain for general employees
• floor stand design with wide working range(600*600MM), suitable for the biggest size panel in the market

Technical Parameters

Glue applicable
300ml package silicone or 2600ml package silicone

Machine Details

Zhongshan GDS Automation Equipment Co., Ltd. is a leading manufacturer specializing in the research, production, and sales of high-precision automated glue dispensing and potting equipment. Established in Zhongshan Xiaolan, Guangdong Province—adjacent to the renowned "Light Capital" Guzhen. GDS has positioned itself as a key player in China's fluid control and automation industry.

Key Features and Strengths:

1. Technical Expertise:
   GDS boasts a team of experienced engineers with over a decade of expertise in fluid control technology, developing cutting-edge solutions, which ensure precise control over glue volume, speed, and flow. Its proprietary equipment includes multi-axis dispensing robots, automated AB glue potting machine, automatic screw locking machine, customized assembly line etc significantly enhancing production efficiency.

2. Advanced Manufacturing Capabilities:
   Equipped with state-of-the-art machinery (e.g., laser cutting machines, CNC milling tools), GDS ensures high precision and durability in its products. The company emphasizes customization, offering tailored solutions like multi-head dispensing systems and rotary workstations to meet diverse industrial needs, such as 2x2 LED panel light assembly line and waterproof driver automatic AB Glue potting line

3. Market Leadership:
   GDS dominates the LED lighting automation sector, providing specialized equipment like full-automatic panel light assembly lines, T8 glass tube dispensers, and waterproof driver potting lines. Its products are also widely adopted in automotive electronics, home appliances, and renewable energy industries. Notably, the company has expanded its global footprint, with significant exports to markets like India, Turkey, Rusia, Mexico etc.

4. Quality and Certification:
   Recognized as a "National High-Tech Enterprise" and listed in the "Zhongshan Mother Machine Bank," GDS adheres to stringent quality standards. Its equipment is designed to address industry challenges such as low production efficiency and high labor costs, aligning with trends toward miniaturization and cost-effective manufacturing

5. Customer-Centric Services:
   GDS prioritizes customer satisfaction through comprehensive pre-sale consultations, on-site installation, operator training, and 24/7 after-sales support. This commitment has solidified its reputation for reliability and innovation in automation solutions